Hydromechanical transmission and control method

ABSTRACT

Methods and systems for a hydromechanical transmission are provided herein. In one example, the transmission operating method includes asynchronously shifting between a first pair of drive ranges in the transmission via operation of two clutches and a variable displacement hydraulic pump in a hydrostatic assembly. In the method, asynchronously shifting between the two drive ranges includes a plurality of phases that include a swiveling phase where a speed of the hydrostatic assembly is inverted.

TECHNICAL FIELD

The present disclosure relates to a hydromechanical transmission and amethod for adjusting transmission drive range.

BACKGROUND AND SUMMARY

Hydromechanical transmissions enable performance characteristics such asefficiency, shift quality, drive characteristics, and control response,from mechanical and hydrostatic transmissions to be blended to meetvehicle design objectives. Some hydromechanical transmissions, referredto in the art as hydromechanical variable transmissions (HVTs), providecontinuously variable gear ratios. Hydromechanical transmissions may beparticularly desirable due to their efficiency. Vehicles used inindustries such as agriculture, construction, mining, material handling,oil and gas, and the like have made use of HVTs.

U.S. Pat. No. 7,530,914 B2 to Fabry et al. teaches a hydromechanicaltransmission with two synchronizers and two clutches. The synchronizingdevices and clutches work in conjunction to shift the transmissionbetween high and low speed ranges in both forward and reverse operatingmodes. In Fabry's transmission, each clutch is paired with asynchronizing device on a common shaft. Further, each of the pairs ofclutches and synchronizers are spaced away from one another due to thekinematic layout of the transmission assembly.

The inventors have recognized several drawbacks with Fabry'stransmission as well as other hydromechanical transmissions. Fabry'ssynchronizers, for example, may be susceptible to degradation, whichdecreases transmission reliability. Furthermore, the synchronizers mayincrease the transmission's size and complexity. Further, the availabledrive ranges in Fabry's transmission may be undesirable in certainvehicle platforms. For example, a greater number of drive ranges may bedesired certain vehicles. Specifically, some vehicle platforms maydemand asymmetry with regard to the number of forward and reverse driveranges to achieve performance targets. Other hydromechanicaltransmissions have made unwanted tradeoffs with regard to transmissioncomplexity, packaging efficiency, operational drive ranges, and shiftingsmoothness.

To address at least a portion of the abovementioned issues, theinventors developed a method for operation of a transmission system. Thetransmission system operating method includes asynchronously shiftingbetween a first pair of drive ranges in the transmission system viaoperation of two clutches and a variable displacement hydraulic pump ina hydrostatic assembly. Asynchronously shifting between the two driveranges includes multiple phases. One of the shifting phases is aswiveling phase where the speed of the hydrostatic assembly is inverted.Inverting the hydrostatic assembly speed, allows the clutch hand-offduring the shift window to be rapidly and smoothly implemented with adiminished amount of (e.g., substantially zero) torque interruptionwhile maintaining a targeted (e.g., constant) transmission outputtorque. In this way, the transmission performance during shiftingtransients is increased, thereby increasing customer desirability andsatisfaction. Implementing the asynchronous shift further enables thetransmission's drive ranges to be expanded (e.g., asymmetricallyexpanded), if so desired.

Further in one example, in the swiveling phase, the hydrostatic assemblymay be speed controlled such that the variable displacement hydraulicpump is controlled based on a speed set-point of a hydraulic motor inthe hydrostatic assembly. In this way, the incoming clutch may beaccurately and efficiently synchronized with the outgoing clutch.Further in such an example, the shifting phases may further include anengagement phase that is subsequent to the swiveling phase. During theengagement phase the hydrostatic assembly is torque controlled such thatthe variable displacement hydraulic pump is controlled based on a torqueset-point of the hydraulic motor. In this way, transmission outputtorque interruptions are significantly reduced (e.g., substantiallyavoided), further enhancing shifting performance.

The method may further include synchronously shifting between a secondpair of drive ranges, in one example. Further in such an example, thesecond pair of drive ranges may be first and second forward or reversedrive ranges, and the first pair of drive ranges may be a second andthird forward drive ranges. During the synchronous shift, torque controlof the hydrostatic unit may be sustained. Consequently, the incomingclutch involved in the shift is not demanded to wait for an inversion ofhydraulic motor speed and therefore can be engaged more rapidly.Therefore, the transmission can implement the synchronous shift morerapidly than the asynchronous shift, further enhancing shiftingperformance between the drive ranges.

It should be understood that the summary above is provided to introducein simplified form a selection of concepts that are further described inthe detailed description. It is not meant to identify key or essentialfeatures of the claimed subject matter, the scope of which is defineduniquely by the claims that follow the detailed description.Furthermore, the claimed subject matter is not limited toimplementations that solve any disadvantages noted above or in any partof this disclosure.

BRIEF DESCRIPTION OF THE FIGURES

FIG. 1A shows a schematic representation of a vehicle with ahydromechanical transmission.

FIG. 1B shows a table which indicates the configuration of the clutchesin the hydromechanical transmission, shown in FIG. 1A, in differentdrive ranges.

FIG. 2 shows a schematic representation of an example of ahydromechanical transmission system.

FIGS. 3A and 3B show torque and speed control modes in an example of ahydromechanical transmission system.

FIG. 4 shows a method for operation of a hydromechanical transmissionsystem.

FIG. 5 shows a graphical depiction of a hydrostatic ratio vs. mechanicalratio in a hydromechanical transmission.

FIG. 6 shows a method for performing an asynchronous shift in ahydromechanical transmission system.

FIG. 7 shows a swivel angle diagram for the hydraulic pump and thehydraulic motor in a hydromechanical transmission system.

FIGS. 8A-8D show graphical depictions of transmission speed ratio, motorspeed, differential pressure, and clutch pressure that occur during anasynchronously shift event.

FIG. 9 shows a detailed graphical depiction of motor speed targets andset-points that occur during an asynchronous shift event in ahydromechanical transmission.

DETAILED DESCRIPTION

A hydromechanical transmission and method for operation of thetransmission is provided herein. The hydromechanical transmissionenables asynchronous shifting to occur between at least two of thetransmission's drive ranges using an architecture than may achieve acomparatively high level of space efficiency and less complexity (e.g.,especially with regard to the planetary gear set arrangement), in somecases, when compared to other transmissions that are solely configuredfor synchronous shifting operation. Designing the transmission withasynchronous shifting further enables more flexibility in the control ofthe gear shifting. For instance, the asynchronous shifting operationprovides a larger shifting window when compared to synchronous shiftingwhich may occur at a specific shift point. The transmission includes ahydrostatic assembly, a multi-speed gearbox with clutches, and aplanetary gearset. The gearbox and the hydrostatic motor may be coupledto the planetary gearset. Arranging the transmission component in thismanner enables the transmission to achieve a desired number of gearranges (e.g., at least two reverse drive ranges and at least threeforward drive ranges) as well as relatively space efficient package. Thefirst hydrostatic drive range permits more precise transmissioncomponent positioning. Further, at least a portion of the transmissionclutches may be placed on an input side of the gearbox to reduce clutchdimensions.

The shifting strategy employed in the system may include, asynchronouslyshifting between two drive ranges by inverting hydrostatic assemblyspeed during a shifting window. This hydrostatic assembly speedinversion may occur while torque is handed over between two of theclutches in the transmission's gearbox. This torque handover involvesbringing one clutch into engagement while the other clutch isdisengaged. Thus, the clutches are slipping and the transmission'soutput torque may be held substantially constant. In this way, anasynchronous shift may occur with little or no power interruption, ifwanted. Consequently, noise, vibration, and harshness (NVH) duringshifting transients may be reduced (e.g., avoided) and more generallyshifting performance may be increased.

FIG. 1A shows a schematic depiction of a transmission system 100 (e.g.,a hydromechanical variable transmission (HVT)) in a vehicle 102 or othersuitable machine platform. It will be understood that the transmissionsystem 100 includes a transmission 103. In one example, the vehicle maybe an off-highway vehicle, although the transmission may be deployed inon-highway vehicles, in other examples. An off-highway vehicle may be avehicle whose size and/or maximum speed precludes the vehicle from beingoperated on highways for extended durations. For instance, the vehicle'swidth may be greater than a highway lane and/or the vehicle top speedmay be below the highway's minimum allowable or suggested speed, forexample. Industries and their corresponding operating environments inwhich the vehicle may be deployed include construction, forestry,mining, agriculture, and the like. In either case, the vehicle may bedesigned with auxiliary systems driven via hydraulic and/or mechanicalpower take-offs (PTOs).

The transmission system 100 may function as an infinitely variabletransmission (IVT) where the transmission's gear ratio is controlledcontinuously from a negative maximum speed to a positive maximum speedwith an infinite number of ratio points. In this way, the transmissioncan achieve a comparatively high level of adaptability and efficiency inrelation to transmissions which operate in discrete ratios.

The transmission system 100 may have asymmetric maximum output speedsfor forward and reverse direction. This forward-reverse speed asymmetrymay enable the transmission to achieve a desired breadth of speedranges. However, other suitable output speed variations have beencontemplated, such as symmetric output speeds in the forward and reversedirections, which may however, demand the use of one or more additionalclutch(s) which may increase system complexity.

The transmission system 100 may include or receive power from a primemover 104. The prime mover 104 may include an internal combustionengine, electric machine (e.g., electric motor-generator), combinationsthereof, and the like.

Gears, such as bevel gears, may be used to rotationally couple the primemover 104 to an input shaft 106. The input shaft 106 may be included ina multi-speed gearbox 107 along with the gears, clutches, other shafts,and the like described in greater detail herein. This gearbox may beconceptually included in a mechanical branch of the transmission thatmay be coupled with a hydrostatic assembly 109, in parallel.

As described herein a parallel attachment between components,assemblies, and the like denotes that the input and output of the twocomponents or grouping of components are coupled (e.g., rotationallycoupled) to one another such that power (e.g., mechanical power in thecase of mechanical attachment) flow therebetween. This parallelarrangement allows power to recirculate through the hydrostaticassembly, during some conditions, or be additively combined from themechanical branch and the hydrostatic branch, during other conditions.As a result, the transmission's adaptability is increased, which allowsgains in operating efficiency to be realized, when compared to purelyhydrostatic transmissions.

Further, as described herein, a gear may be a mechanical component whichrotates and includes teeth that are profiled to mesh with teeth in oneor more corresponding gears to form a mechanical connection that allowsrotational energy transfer therethrough. Further, the input and outputshaft of the transmission are described with regard to a drive modewhere the prime mover 104 is transferring mechanical power to thetransmission and in turn the transmission is transferring mechanicalpower to downstream component such as axles, drive wheels, and the like.

A reverse clutch 108 and a clutch 110. The clutch 110 may be associatedwith a second drive range, discussed in greater detail herein, andtherefore may be referred to as a second drive range clutch. Theclutches 108 and 110 as well as the other clutches described herein maybe friction clutches (e.g., wet friction clutches) and therefore mayinclude plates (e.g., friction plates and separator plates) thatfrictionally engage one another during clutch engagement. During partialengagement or disengagement these plates are allowed to slip, therebyallowing the torque transfer through the clutch to be selectivelyaugmented. Further, the clutches described herein may be hydraulicallyand/or electro-mechanically actuated. For instance, the clutches mayinclude pistons 194 that adjust clutch engagement/disengagementresponsive to adjustment of hydraulic fluid pressure in a pistonchamber. Valves (e.g., hydraulic control valves) that may beelectronically controlled, such as via a solenoid, may be used to adjustthe pressure supplied to the clutches hydraulic actuator (e.g., thepiston assembly). The clutches may further include drums, separators,carriers, and the like.

The reverse clutch 108 and the clutch 110 be designed to selectivelyengage a gear 112 that is arranged on the input shaft. To elaborate,engagement of the clutch 110 may couple the gear 112 for rotation with agear 114. Conversely, engagement of the reverse clutch 108 may couplethe gear 112 for rotation with a gear 116.

The gear 116 may be coupled to a gear 118 that rotates with the shaft120. On the other hand, the gear 114 may mesh with a gear 122 thatmeshes with a gear 124 which rotates with the shaft 120. As such, thegears 118 and 124 may be fixedly coupled or otherwise attached forrotation with the shaft 120. In this way, the reverse clutch and thereverse clutch may deliver torque to the shaft 120 in oppositedirections. A clutch 126 is positioned coaxial to the shaft 120 and isdesigned to selectively engage the gear 118 and a gear 128 which iscoupled to the gear 112. The clutch 126 may be associated with a thirddrive range, discussed in greater detail herein. As such, the clutch 126may be referred to as a third drive range clutch.

A gear 130 that may be fixedly attached to the shaft 120 for rotationtherewith may mesh with a gear 132. The gear 132 may be coupled via ashaft or suitable structure to a ring gear 134 in a planetary gearset136. The planetary gearset 136 may be a simple planetary gearset,although more complex planetary assemblies may be used, in otherexamples. As such, the planetary gearset 136 may include planet gears138 that rotate on a carrier 140 and a sun gear 142.

The sun gear 142 may be fixedly coupled to a shaft 144 for rotationtherewith. A gear 146 may be fixedly coupled for rotation with the shaft144. The gear 146 may be coupled to a gear 148. The mechanicalconnection between these gears is signified via a dotted line and may beestablished via suitable mechanical components such as shafts, joints,and the like. The gear 148 may mesh with a gear 150 that is coupled to aclutch 152. The clutch 152 may be associated with a first drive rangeand therefore may be referred to as a first drive range clutch. A gear154 may be coupled to a mechanical interface 156 of a hydraulic motor158. The clutch 152 is designed to selectively permit torque transferfrom the gear 150 to an output shaft 160. A gear 162 coupled to thecarrier 140 may mesh with another gear 164 on the output shaft 160. Yetanother gear 166 on the output shaft 160 may mesh with a gear 168 on ashaft 170 that functions as a connection for downstream components suchas drive axles 172, 173. To elaborate, mechanical interfaces 174, 175(e.g., yokes, joints, and the like) may connect the shaft 170 to thedrive axles 172, 173. Arrows 176, 177 denote the mechanical powertransfer between the axles 172, 173 and the mechanical interfaces 174,175. A driveline with a shaft, joints, and the like may be used to carryout the mechanical power transfer between the transmission and theaxles. It will be understood that the drive axles 172, 173 may becoupled to drive wheels.

The hydraulic motor 158 is included in the hydrostatic assembly 109. Thehydraulic motor may be an axial piston variable or a fixed motor such asa rotary type motor with an axial tapered piston and a bent-axis design,for instance. The hydrostatic assembly 109 may further include avariable displacement hydraulic pump 178 (e.g., variable displacementbi-directional pump). Further, the hydraulic pump 178 may be an axialpiston pump, in one instance. To elaborate, the axial piston pump mayinclude a swash plate that interacts with pistons and cylinders to alterthe pump's displacement via a change in swivel angle, in one specificexample. However, other suitable types of variable displacementbi-directional pumps have been contemplated.

The hydraulic motor 158 and the hydraulic pump 178 may be hydraulicallycoupled in parallel. Specifically, hydraulic lines 179, 180 are attachedto hydraulic interfaces in each of the hydraulic motor 158 and thehydraulic pump 178 to enable the hydrostatic assembly to provideadditive and power recirculation functionality with regard to amechanical branch that is formed in the multi-speed gearbox 107 andcoupled to (e.g., arranged in parallel with) the hydrostatic assembly109. For example, in an additive power mode, power from both thehydrostatic and mechanical assemblies is combined at the planetarygearset 136 and delivered to the output shaft 160. Therefore, thehydraulic pump 178 and the hydraulic motor 158 may be operated to flowpower to the planetary gearset 136. In a recirculating power mode, poweris recirculated through the hydrostatic assembly 109 to the input of themulti-speed gearbox 107. Therefore, in the recirculating power mode,power flows from the hydrostatic assembly 109 to the gear 112.

The coupling of the hydrostatic assembly 109 to the multi-speed gearbox107 enables the transmission to achieve power split functionality inwhich power may synchronously flow through either path to additivelycombine or recirculate power through the system. This power splitarrangement enables the transmission's power flow to be highly adaptableto increase efficiency over a wide range of operating conditions. Thus,the transmission may be a full power split transmission, in one example.

A first mechanical PTO 181 and/or a second mechanical PTO 182 may becoupled to a gear 183. In turn, the gear 183 may be mechanically coupledto the gear 112. The mechanical PTOs 181, 182 may drive auxiliarysystems such as a pump (e.g., a hydraulic pump, a pneumatic pump, andthe like), a winch, a boom, a bed raising assembly, and the like. Toaccomplish the power transfer to auxiliary components, the mechanicalPTOs may include an interface, shaft(s), housing, and the like. However,in other examples, the mechanical PTOs may be omitted from thetransmission system 100. Another PTO 169 may be rotationally coupled tothe hydraulic pump 178.

A gear 184 coupled to the gear 116 may be rotationally attached to acharging pump 185. The charging pump 185 may be designed to deliverpressurized fluid to hydraulic components in the transmission such asthe hydraulic motor 158, the hydraulic pump 178, and the like. The fluidpressurized by the charging pump 185 may additionally be used for clutchactuation and/or transmission lubrication. The charging pump 185 mayinclude a piston, a rotor, a housing, chamber(s), and the like to allowthe pump to move fluid.

A control system 186 with a controller 187 (e.g., transmission controlunit (TCU), vehicle electronic control unit (ECU), combinations thereof,and the like) may further be incorporated in the transmission system100. The controller 187 includes a processor 188 and memory 189. Thememory 189 may hold instructions stored therein that when executed bythe processor cause the controller 187 to perform the various methods,control strategies, etc., described herein. The processor 188 mayinclude a microprocessor unit and/or other types of circuits. The memory189 may include known data storage mediums such as random access memory,read only memory, keep alive memory, combinations thereof, and the like.

The controller 187 may receive vehicle data and/or various signals fromsensors positioned in different locations in the transmission system 100and/or the vehicle 102. The sensors may include gear speed sensors 191,192, 195 which detect the speed of gear 130, gear 164, and gear 183,respectively. In this way, gear speed at the input and the output of thesystem may be detected along with the gear speed at the input of theplanetary gearset 136. However, in other examples, the speeds of atleast a portion of the gears may be modeled by the controller.

The controller 187 may send control signals to an actuator in thehydraulic pump 178 or an actuation system coupled to the pump to adjustthe pumps output and/or direction of hydraulic fluid flow. Specifically,the controller may send signals to the pump to adjust its swash plateangle. Additionally, the clutches 108, 110, 126, 152 may receivecommands (e.g., opening or closing commands) from the controller andactuators in the clutches or actuation systems coupled to the clutchesmay adjust the state of the clutch in response to receiving the command.For instance, the clutches may be actuated via valves and hydraulicallycontrolled pistons 194 that are included in a hydraulic control system193, although other suitable clutch actuations systems have beenenvisioned such as electromechanical actuation systems and/or pneumaticactuation systems. The hydraulic control system 193 may include valvessuch as solenoid actuated valves that adjust the flow of hydraulic fluidsupplied to the clutches (e.g., the control pistons) for actuation. Thehydraulic control system may further include hydraulic lines and a pump,in one example. Alternatively, the charging pump 185 may supplypressurized hydraulic fluid (e.g., oil) to the hydraulic control systemor be included therein.

The other controllable components in the transmissions system includethe hydraulic pump 178, the hydraulic motor 158, the prime mover 104,and the like. These controllable components may function similarly withregard to receiving control commands and adjusting an output and/or astate of a component responsive to receiving the command via anactuator. Additionally or alternatively, an ECU may be provided in thevehicle to control the power source (e.g., engine and/or motor).Furthermore, the control system 186 and specifically the controller 187with the memory 189 and processor 188 may be configured to carry out theshifting methods elaborated upon herein with regard to FIGS. 4-9 .

The transmission system 100 may include an input device 190 (e.g., anaccelerator pedal, a control-stick, levers, buttons, combinationsthereof, and the like). The input device 190, responsive to driverinput, may generate a transmission speed or torque adjustment requestand a desired drive direction (a forward or reverse drive direction).Further, the transmission system may automatically switch between drivemodes when demanded. To elaborate, the operator may request a forward orreverse drive mode speed or torque change, and the transmission mayincrease speed or torque and automatically transition between the driveranges associated with the different drive modes, when desired (e.g.,when the transmission approaches a desired shift point). Further, in oneexample, the operate may request reverse drive operation while thevehicle is operating in a forward drive mode. In such an example, thetransmission may automatically initiate a transition between the forwardand reverse drive modes. In this way, the operator may more efficientlycontrol the vehicle. It will further be appreciated that the prime mover104 may be controlled in tandem with the transmission 103. For instance,when a speed or torque adjustment request is received by the controller,the prime mover's output speed or torque may be correspondinglyincreased.

The transmission system 100 may additionally include a lubricationsystem which may include a sump, as previously discussed. Thelubrication system may further include conventional components forlubricating the gears and/or the clutches such as pumps, conduits,valves, and the like.

An axis system is provided in FIG. 1A, as well as FIGS. 2-3B, forreference. The z-axis may be a vertical axis (e.g., parallel to agravitational axis), the x-axis may be a lateral axis (e.g., horizontalaxis), and/or the y-axis may be a longitudinal axis, in one example.However, the axes may have other orientations, in other examples.

FIG. 1B shows a chart 199 that illustrates the configurations (engagedor disengaged) of the clutches 108, 110, 126, 152, shown in FIG. 1A inthe different drive ranges (a second reverse drive range, a firstreverse drive range, a first forward drive range, a second forward driverange, and a third forward drive range). The clutch 108 may be referredto as a reverse clutch, the clutch 152 may be referred to as a firstdrive range clutch, the clutch 110 may be referred to a second driverange clutch, and the clutch 126 may be referred to as a third driverange clutch. However, other clutch configurations may be used, in otherembodiments.

In the second reverse drive range, the reverse clutch 108 is engagedwhile the clutches 110, 126, 152 are disengaged. Additionally, in thefirst reverse drive range, the clutch 152 is engaged while the clutches108, 110, 126 are disengaged. In the first forward drive range, theclutch 152 is engaged while the clutches 108, 110, 126 are disengaged.In the second forward drive range, the clutch 110 is engaged while theclutches 108, 126, 152 are disengaged. Further, in the third forwarddrive range, the clutch 126 is engaged while the clutches 108, 110, 152are disengaged. Shifting operation between these drive ranges isexpanded upon herein with regard to FIGS. 4-9 . The transmission system100 may achieve forward and reverse directions by changing the motorspeed direction that acts on the variable displacement hydraulic pump178, shown in FIG. 1A, and can change the hydraulic fluid (e.g., oil)flow direction.

FIG. 2 shows a schematic depiction of a transmission system 200 with ahigher level architecture than is depicted in FIG. 1A. However, in thetransmission system 200 shown in FIG. 2 , at least a portion of itscomponents as well as the other transmission systems described herein(e.g., the transmission system 300, shown in FIGS. 3A and 3B) may havesimilar structure and/or functionality to components included in thetransmission system 100, depicted in FIG. 1A. Redundant description istherefore omitted for brevity.

The transmission system 200 includes prime mover 202 (e.g., internalcombustion engine and/or electric motor), a multi-speed gearbox 204, ahydrostatic assembly 206 with a hydraulic pump 208 and a hydraulic motor210, and a planetary gearset 212 (e.g., a simple planetary gearset). Theprime mover 202 is coupled to an input 214 of the multi-speed gearbox204. It will be understood, that the gearbox input 214 serves as amechanical input during drive operation. However, during other systemmodes, mechanical power may flow through this gearbox interface in theopposite direction. Further, a mechanical interface 216 (e.g., a shaft)of the hydraulic pump 208 is also coupled to the input 214 of themulti-speed gearbox 204. Gears 217, 218 that mesh with one another mayallow this connection between the hydraulic pump 208 and the multi-speedgearbox 204, although other suitable mechanical connections have beencontemplated.

An output interface 220 of the multi-speed gearbox 204 is coupled to agear 222 (e.g., a ring gear) in the planetary gearset 212. A mechanicalinterface 224 (e.g., shaft) of the hydraulic motor 210 may be coupled toanother gear 226 (e.g., a sun gear) in the planetary gearset 212. Yetanother component 228 (e.g., a carrier) in the planetary gearset 212 maybe coupled to a transmission output shaft 230. The hydraulic motor 210and the hydraulic pump 208 in the hydrostatic assembly 206 are againhydraulically coupled in parallel via hydraulic lines 229.

FIGS. 3A and 3B show yet another schematic depiction of a transmissionsystem 300. The transmission system 300 again includes a hydrostaticassembly 302 with a hydraulic motor 304 and a hydraulic pump 306hydraulically coupled in parallel via lines 307. Further, a mechanicalassembly 308 is mechanically coupled in parallel with the hydrostaticassembly 302. To elaborate, gears 310, 312 may serve to mechanicallyattach the mechanical assembly 308 to an interface 314 of thehydrostatic assembly 302 and a gear 316 may further serve to attach themechanical assembly 308 to a gear 316 (e.g., a ring gear) of theplanetary gearset 318.

An engine 320 or other suitable prime mover is coupled to the mechanicalassembly 308 at one end, and a planetary gearset 318 is coupled to themechanical assembly at the other end. Further, the hydrostatic assembly302 may also couple to the planetary gearset 318 via a shaft 322 that isattached to a sun gear 324. The planetary gearset 318 further includesplanet gears 326 which rotate on a carrier 328. The transmission system300 is shown coupled to downstream components 330 such as axles, wheels,and the like.

Turning specifically to FIG. 3A, in the torque control mode, thehydraulic pump 306 is controlled to follow a hydraulic motor torquereference, referred to as a motor torque set-point. Due to the controlof the hydraulic pump 306 using the motor torque reference in the torquecontrol mode, the motor speed is consequently not controlled. Putanother way, in the torque control mode, the control of the hydraulicpump may follow a motor torque reference and is not controlled using amotor speed reference. Arrows 332, 334 characterize the torque and speedconversion that occurs on the motor side of the hydrostatic assembly302. Conversely, arrows 336, 338 characterize speed and torqueconversion on the pump side of the hydrostatic assembly.

Turning to FIG. 3B, in the speed control mode, the hydraulic pump 306 iscontrolled to follow a hydraulic motor speed reference, referred to as amotor speed set-point. Due to the hydraulic pump 306 being controlled tofollow motor speed reference, the motor torque as a consequence is notcontrolled. In other words, while in the speed control mode, thehydraulic pump is controlled according to a motor speed reference andcontrol of the pump using a motor torque reference is negated. Arrows340, 342 characterize the torque and speed conversion that occurs on themotor side of the hydrostatic assembly 302 and conversely, arrows 344,346 characterize speed and torque conversion on the pump side of thehydrostatic assembly.

FIG. 4 shows a method 400 for operation of a transmission system. Themethod 400 and/or the other methods and control techniques describedherein may be carried out by any of the transmissions and componentsdescribed above with regard to FIGS. 1-3B or combinations thereof, inone example. However, in other examples, the method 400 and/or the othermethods may be implemented using other suitable transmissions andcorresponding components. Further, the method 400 and the other methods,control strategies, and the like may be carried out as instructionsstored in non-transitory memory executed by a processor in a controller.As such, performing the method steps may include sending and/orreceiving commands which trigger adjustment of associate components, aspreviously indicated.

At 402, the method includes determining operating conditions. Theoperating conditions may include transmission speed, transmission load,transmission torque, vehicle speed, operator torque request, operatorspeed request, prime mover speed, prime mover load, clutch positions,ambient temperature, transmission temperature, and the like. Theseoperating conditions may be determined using sensor data and/or modelingalgorithms.

At 404, the method includes determining if a torque or a speedadjustment request has been received. For example, a torque or a speedadjustment request may be generated in response to operator interactionwith an input device such as an accelerator pedal, a control stick, alever, and the like.

If a torque or speed adjustment request has not been received (NO at404) the method proceeds to 406 where the method includes sustaining thecurrent transmission control strategy. For instance, the transmissionmay be operated at a torque set-point, or a speed set-point in somecases, within one of the drive ranges.

If a torque or speed adjustment request has been received (YES at 404)the method advances to 408. At 408, the method judges whether or not totransition between drive ranges. The instructions in the transmission'scontroller may be designed to control the torque provided by thetransmission to the output shaft. Therefore, the transmission's speedratio may be a consequence of the torque applied by the transmission.For example, while the engine is operating at a substantially constantspeed, if a higher pulling torque is applied by the transmission on theoutput shaft a higher output shaft acceleration and consequently ahigher speed ratio gradient occur. The transmission's speed ratio may bealtered as a consequence of an operator torque adjustment request. At acertain point of the acceleration, the transmission's speed ratio willapproach a maximum value possible within the current operating driverange. As such, when the maximum speed value is approached, theoperating drive range may be changed to prevent interruption of thepulling torque continuity to the wheel. For instance, the transmissionmay be transitioned from a second reverse drive range to the firstreverse drive range, from a first forward drive range to a secondforward drive range, or from a second forward drive range to a thirdforward drive range. The shifting strategies for these aforementioneddrive ranges may be based on the two drive ranges involved in driverange transition.

If it is judged that a drive range transition should not occur or such atransition is not anticipated (NO at 408) the method advances to 410. At410 the method includes operating the transmission in one of the driveranges to adjust transmission output torque. As such, the configurationof the transmission clutches may remain unchanged in step 410.

Conversely, it is judged that a drive range transition should occur orsuch a transition is anticipated (YES at 408) the method advances to 412where the method includes transitioning between two of the drive ranges.Step 412 may include at 414 synchronously transitioning between two ofthe drive ranges via operation of two of the clutches or at 416asynchronously transitioning between two of the drive ranges viaoperation of two of the clutches and the hydrostatic assembly. Thesynchronous or asynchronous drive range transition may be implementedbased on the drive ranges involved in the shifting event. For instance,step 416 may be implemented when the transmission is expected totransition between a second forward drive range and a third forwarddrive range or vice versa. On the other hand, step 414 may beimplemented when the transmission is expected to transition between afirst forward drive range and a second forward drive range or a firstreverse drive range and a second reverse drive range. A synchronousshift event may involve engaging one clutch and releasing another whenthe hydrostatic ratio reaches a threshold (e.g., maximum) positive ornegative value. Conversely, an asynchronous shift event may involve anumber of phases which includes a phase where the hydrostatic assemblyreverts its speed (e.g., fully swivels the pump to revert motor speed).The asynchronous shift may be a powershift where substantially constantpower transfer through the driveline is guaranteed. Further, thisasynchronous powershift event may be carried out while maintain auni-directional power flow through the gearbox In other words, duringthe asynchronous shift, the power flow direction through the drivelinemay not invert. The asynchronous shifting strategy is discussed ingreater detail herein with regard to FIGS. 5-9 .

FIG. 5 shows a prophetic and exemplary graphical depiction 500 of thetransmission system's hydrostatic ratio vs. mechanical ratio. Althoughspecific values are not indicated on the abscissa or ordinate, pointsabove the abscissa represent positive hydrostatic ratios and pointsbelow the abscissa represent negative hydrostatic ratios. Further,points to the left of the ordinate represent negative transmissionratios corresponding to reverse drive operation and points to the rightof the ordinate represent positive transmission ratios corresponding toforward drive operation, increasing from left to right.

Specifically, the second reverse drive range occurs from −tr2 to −tr1where the hydrostatic ratio decreases and turns negative part-waythrough the drive range. A transition from the second reverse driverange to the first reverse drive range may occur at a hydrostatic ratioinflection point (e.g., a minimum hydrostatic ratio). As such, at theinflection point, the hydrostatic assembly's power flow directioninverts. The first reverse drive range occurs from −tr1 to tr0 where thehydrostatic ratio increases. The transition between the first reversedrive range and the second reverse drive range occurs when thehydrostatic ratio turns positive. The first forward drive range occursfrom tr0 to tr1 where the hydrostatic ratios continues to increase andspecifically turns positive at tr0. The second forward drive rangeoccurs from tr1 to tr2 where the hydrostatic ratio decrease and turnsnegative part way through the drive range. The transition from the firstforward drive range to the second forward range may occur at ahydrostatic ratio inflection point (e.g., a maximum hydrostatic ratio).Further, a shift window 502 from tr2 to tr3 involves inverting thehydrostatic ratio, thereby reverting motor speed. A third forward driverange occurs from t3 to t4 where the hydrostatic ratio is decreased.

The shift events between the second reverse drive range and the firstreverse drive range as well as between the first forward drive range andthe second forward drive range occurs synchronously where thehydrostatic ratio reaches a maximum negative value or maximum positivevalue, respectively and begins to increase and decrease. During thesesynchronous shift events at the inflection of the hydrostatic ratio, oneclutch may be fully engaged while the other clutch is fully disengaged.

The shift event between the second forward drive range and the thirdforward drive range occur asynchronously. The specific phases in thisasynchronous shift event are expanded upon herein with regard to FIGS.6-9 .

FIG. 6 shows a method 600 for operation of a hydrostatic assembly and agearbox in a transmission. The method 600 may be carried out by any ofthe transmission systems described above with regard to FIGS. 1-3B or acombination of the transmission systems. However, in other embodimentsthe method shown in diagram 500 may be implemented via other suitabletransmission systems.

Time is indicated on axis 601 and increases from left to right. Further,steps 603-608 are implemented in the gearbox (e.g., the multi-speedgearbox 107 depicted in FIG. 1A) while steps 610-614 are implemented viathe hydrostatic assembly (e.g., the hydrostatic assembly 109 depicted inFIG. 1A). As such, steps carried out of the gearbox and the hydrostaticassembly may be implemented at overlapping times. To elaborate, thesesteps may be conceptually divided into multiple phases. The phases inthe gearbox may sequentially include a preparation phase, a torquehand-over phase, a clutch synchronization phase, and an incoming clutchengagement phase. On the other hand, the phases in the hydrostaticassembly may sequentially include a first torque control phase, a speedcontrol phase, and a second torque control phase. The speed controlphase may be referred to as a swiveling phase, expanded upon herein.

At 602, the system approaches a shift point speed ratio. The shift pointspeed ratio may be a value (e.g., a predetermined value) that isdetermined based on the gearing in the gearbox and the configuration ofthe hydrostatic assembly, for instance. In one use-case example, theshift point ratio may be in the range between 0.5 and 1.5. However,numerous shift point ratios are possible.

At 603, the method includes filling an incoming clutch in preparation ofa shifting transient. For instance, a hydraulic piston in the incomingclutch may be filled with oil and pressurized to a kiss point value. Thekiss point value is a value when the clutch begins to transmit torque.Step 603 may therefore be referred to as the preparation phase. Thepreparation phase may start when the speed ratio enters or approachesthe shifting window and end when the incoming clutch is fully filledwith hydraulic fluid (e.g., oil) and the clutch position has reached theend of its stroke.

Next at 604, the method includes maintaining a resultant output torquewhile the clutches involved in the shifting event slip. As such, at step604 one clutch may increase engagement while the other clutch decreasesengagement. In other words, the clutches are controlled to hand overtorque and at the end of this phase the outgoing clutch is discharging.

Next at 606, the method includes synchronizing the clutches andmaintaining the resultant output torque during clutch synchronization.For instance, the piston pressure in incoming clutch may be increasedwhile the piston pressure in the outgoing clutch may be decreased.Further, this pressure increase and decrease may be proportional tomaintain the transmission output torque around a target set-point orwithin a target set-point range.

Next at step 608, the method includes brining the incoming clutch intofull engagement. For instance, the piston pressure in the incomingclutch may reach an upper threshold value indicative of full engagementwhere slipping of the clutch ceases to occur.

In the hydrostatic assembly, the method includes at 610, applying adesired hydraulic motor torque at the hydrostatic assembly's output. Forinstance, the hydraulic motor torque may be adjusted to follow ahydrostatic assembly torque set-point. As such, the hydrostatic assemblymay be torque controlled during the preparation phase. Next at 612, themethod includes swiveling the motor speed to synchronize the incomingclutch. Next at 614, the method includes applying a desired motortorque.

It will be understood, that step 612 may overlap with step 606. In thisway, the hydrostatic assembly's speed may be inverted while a desiredtransmission output torque is maintained, thereby enhancing shiftingperformance. Further, the step 612 may be referred to as a swivelingphase that is expanded upon herein.

FIG. 7 shows prophetic exemplary graphical depictions of a normalizedswivel angle of the hydraulic pump and the hydraulic motor in thehydrostatic assembly vs. transmission ratio. Although specific numericalvalues are not provided in FIG. 7 , points above the abscissa representpositive swivel angles, points below the abscissa represent negativeswivel angles, and transmission ratio increases from left to right.

Specifically, plot 700 is associated with the hydraulic motor and plot702 is associated with the hydraulic pump. Further, a portion of thetransmission's drive ranges (the first drive range through the thirddrive range) are demarcated along the abscissa. The hydraulic pump andmotor as well as other transmission components referenced with regard toFIG. 7 as well as the other graphs described herein may correspond tothe hydraulic motors, pumps, and components described with regard toFIGS. 1-3B.

From 0 to r1 the pump's swivel angel decreases along with the motor'sswivel angle. At r1 a synchronous shift is performed.

The synchronous shift may be triggered at a hydrostatic ratio inflectionpoint. The hydrostatic assembly's power flow direction is commanded toinvert as consequence of the shift, synchronously with a clutchhand-over via controlling the hydrostatic assembly in torque controlmode. It will be understood that a clutch hand-over includes bringingone clutch into engagement while disengaging another clutch. Toelaborate, during the synchronous shift the pump's swivel angle reachesa minimum value (e.g., −α2). The hydraulic pump's swivel angle at thesynchronous shift may be a dynamic value, and may depend on the variabledisplacement hydraulic motor angle and on volumetric efficiency (e.g.,the magnitude of torque delivered by the hydrostatic motor). The pump'sswivel angle may not be actively controlled but is a consequence of theload, since the hydrostatic may be torque controlled in the synchronousshift phase. During the synchronous shift, the hydrostatic assemblychanges the high-pressure side, meaning that the power flow directioninverters: from a pump-to-motor direction to a motor-to-pump directionor vice versa. As such, at r1 the high pressure side of the hydrostaticassembly may switch from a push condition to a pull condition.

From r1 to r2 the pump's swivel angel increases and the motor's swivelangle remains relatively constant. Specifically, at r2 the pump's swivelangle reaches a maximum value (e.g., α2).

The shifting window corresponding to the transition between the secondforward drive range and the third forward drive range is indicated at704. In the shift window, from r2 to r3, the pump's swivel angle isinverted. Consequently, the motor's speed and more generally thehydrostatic assembly's speed is reversed. During the speed reversal, themotor's swivel angle is decreased and then increased while its speed isreverted. As previously discussed with regard to FIG. 6 , the motorspeed is reverted while the clutches involved in the shift are slippingwhere one clutch is engaged while the other is disengaged. The motorspeed inversion results in synchronization of the incoming clutch. Inthis way, the transmission can efficiently transition between the secondforward drive range and the third forward drive range with little or nopower interruption.

FIGS. 8A-8D show prophetic graphical depictions of different variablesduring an exemplary asynchronous shift event. The phases (preparationphase, torque hand-over phase, synchronization phase, and the engagementphase) of the asynchronous shift event are demarcated on the abscissa.The preparation phase occurs from t1 to t2, the torque hand-over phaseoccurs from t2 to t3, the synchronization phase occurs from t3 to t4,and the engagement phase occurs from t4 to t5. FIG. 8A shows a plot 800of the transmission speed ratio vs. time. The speed ratio of thetransmission may be measured from the input and output shafts. FIG. 8B,shows a plot 802 of a desired motor speed vs. time and a plot 804 of theactual motor speed vs. time. FIG. 8C show s a plot 806 of a desireddifferential pressure of the hydrostatic assembly vs. time and a plot808 of the actual hydrostatic assembly differential pressure vs. time.FIG. 8D shows a plot 810 of a desired clutch pressure vs. time for thesecond forward drive clutch and a plot 812 of a desired clutch pressurevs. time for the third forward drive clutch. In each graph, timeincreases from left to right, although specific numerical values are notprovided.

From t1 to t2, the preparation phase occurs and the hydrostatic assemblyfollows a motor torque set-point. Specifically, at t1, the transmissionspeed ratio reaches a desired shift point ratio (r1) (e.g., a shiftingthreshold ratio). Responsive to the ratio reaching or approaching theshift point ratio, the pressure supplied to the incoming clutch (e.g.,the third forward drive clutch) is increased to fill the clutch'spressure piston in preparation of a clutch hand-off. The filling of theincoming clutch may have a parabolic shape, although other clutchfilling strategies may be used. Further, during the preparation phasepressure supplied to the outgoing clutch (e.g., the second drive rangeclutch) is decreased. To elaborate, the pressure supplied to theoutgoing clutch may be ramped down to a torque target within a desiredamount (e.g., 70%) of the last preparation time of the incoming clutch.After, the outgoing clutch is ramped down to a desired level, thepressure may be held at that level unit, and the filling of the incomingclutch ends.

At t2, the torque control phase begins and lasts until t3. In thisphase, the hydrostatic assembly follows a motor torque set-point. Thetorque control phase may specifically begin when the preparation phaseends and end at a predetermined time after it begins. For instance, thetorque phase may last for 100 milliseconds (ms), in one use-caseexample. However, numerous suitable torque phase durations have beencontemplated. Further, during the torque control phase, the incomingclutch may reach its torque target via a ramped progression. Conversely,during the torque control phase, the outgoing clutch follows a torqueset-point. In particular, the outgoing clutch torque set-point may benull to allow the clutch to be discharged.

The synchronization phase occurs from t3 to t4. A swiveling phase makesup a portion of the synchronization phase. It will be appreciated, thatthe swiveling phase may start with the synchronization phase. Theswiveling phase may be defined as the portion of the synchronizationphase where the hydrostatic assembly is speed controlled. FIG. 9 shows agraphical depiction of various motor speed targets and set-points thatare used during the swiveling phase. Specifically, plot 900 indicates atarget motor speed. Section 902 of the plot 900 corresponds to thetarget motor speed during the second forward drive range and section 904of the plot 900 corresponds to the target motor speed during the thirdforward drive range. Time is indicated on the abscissa and increasesfrom left to right. Plot 906 corresponds to a rate limited motor speedset-point and plot 908 is the actual motor speed (similar to plot 804shown in FIG. 8B).

The second forward drive range motor speed target (plot section 902) maybe the motor speed demanded to verity kinematic constraints (related tothe transmission's mechanical design) with the actual transmission inputand output shaft speeds, and the second forward drive range gearengaged.

Similarly, the third forward drive range motor speed target (plotsection 904) may be the motor speed demanded to verify kinematicconstraints (related to the transmission's mechanical design) with theactual transmission input and output shaft speeds, and the third forwarddrive range gear engaged.

Further, the motor speed set-point 906 and the motor speed target 900may control the motor set-point gradient to avoid steps in the motorspeed reference. In this way, a smooth shift is achieved.

The swiveling phase may end when the rate limited motor speed set-point906 achieving the motor speed target 900 and when the error between themotor speed set-point and the actual motor speed is close to null. Theswiveling phase allows the incoming clutch to be efficientlysynchronized with the outgoing clutch, thereby reducing the chance(e.g., substantially avoiding) torque interruption during theasynchronous shift. Consequently, shifting performance is increased. Itwill be understood the synchronization phase may persist after theswiveling phase ends.

Returning to FIGS. 8A-8D, the engagement phase occurs from t4 to t5. Assuch the engagement phase starts when the synchronization phase ends andthe engagement phase ends when the incoming clutch (e.g., the thirddrive range clutch) reaches a desired engagement level (e.g., fullengagement). As such, during the engagement phase the incoming clutchmay follow a torque set-point and the outgoing clutch is discharged.Additionally, during the engagement phase, the hydrostatic assemblyreverts to following a motor torque set-point. In this way, theasynchronous shift may quickly and smoothly occur while permittingsubstantially constant torque transfer through the driveline to theachieved, if wanted. Driveline performance is consequently increased.

The technical effect of the hydromechanical transmissions andtransmission operating methods described herein is to provide a targetedgroup of drive ranges in an energy and space efficient package. Further,the transmission systems and methods described herein allow thetransmission achieve a desired amount of drive ranges that suit end usedesign targets. Further, the transitions between these ranges occur witha decreased amount (e.g., substantially zero) power interruption,thereby decreasing NVH during mode shifting transients and furtherincreasing transmission energy efficiency.

FIGS. 1-3B show example configurations with relative positioning of thevarious components. If shown directly contacting each other, or directlycoupled, then such elements may be referred to as directly contacting ordirectly coupled, respectively, at least in one example. Similarly,elements shown contiguous or adjacent to one another may be contiguousor adjacent to each other, respectively, at least in one example. As anexample, components laying in face-sharing contact with each other maybe referred to as in face-sharing contact. As another example, elementspositioned apart from each other with only a space there-between and noother components may be referred to as such, in at least one example. Asyet another example, elements shown above/below one another, at oppositesides to one another, or to the left/right of one another may bereferred to as such, relative to one another. Further, as shown in thefigures, a topmost element or point of element may be referred to as a“top” of the component and a bottommost element or point of the elementmay be referred to as a “bottom” of the component, in at least oneexample. As used herein, top/bottom, upper/lower, above/below, may berelative to a vertical axis of the figures and used to describepositioning of elements of the figures relative to one another. As such,elements shown above other elements are positioned vertically above theother elements, in one example. As yet another example, shapes of theelements depicted within the figures may be referred to as having thoseshapes (e.g., such as being circular, straight, planar, curved, rounded,chamfered, angled, or the like). Additionally, elements co-axial withone another may be referred to as such, in one example. Further,elements shown intersecting one another may be referred to asintersecting elements or intersecting one another, in at least oneexample. Further still, an element shown within another element or shownoutside of another element may be referred as such, in one example. Inother examples, elements offset from one another may be referred to assuch.

The invention will be further described in the following paragraphs. Inone aspect, a transmission system is provided that comprises ahydrostatic assembly including a variable displacement hydraulic pumpand a hydraulic motor; a planetary gearset coupled to a multi-speedgearbox, a hydraulic motor, and an output shaft via separate gearsand/or shafts; wherein the variable displacement hydraulic pump iscoupled to an input of the multi-speed gearbox; wherein the multi-speedgearbox includes one or more clutches and is coupled to a prime mover;and wherein the output shaft is designed to couple to an axle.

In another aspect, a hydromechanical variable transmission is providethat comprises a hydrostatic assembly including a variable displacementhydraulic pump and a variable displacement hydraulic motor; a planetarygearset coupled to a multi-speed gearbox, the variable displacementhydraulic motor, and an output shaft via separate gears and/or shafts;wherein the variable displacement hydraulic pump is coupled to an inputof the multi-speed gearbox; wherein the multi-speed gearbox is coupledto an internal combustion engine and includes a plurality of frictionclutches coupled to a gear in the planetary gearset; and wherein theoutput shaft is designed to couple to an axle.

In yet another aspect, a method for operating a transmission system isprovided that comprises asynchronously shifting between a first pair ofdrive ranges in the transmission system via operation of two clutchesand a variable displacement hydraulic pump in a hydrostatic assembly;wherein asynchronously shifting between the first pair of drive rangesincludes a plurality of phases that include a swiveling phase where aspeed of the hydrostatic assembly is inverted. The method may furtherinclude, in one example, synchronously shifting between a second pair ofdrive ranges.

In another aspect, a transmission system is provided that comprises ahydrostatic assembly including a hydraulic pump and a hydraulic motor; aplanetary gearset coupled to a gearbox, a hydrostatic assembly, and anoutput shaft via separate gears and/or shafts; a controller includinginstructions that when executed during, a shifting event, cause thecontroller to: asynchronously shift between a first pair of drive rangesvia operation of two clutches in the gearbox and the hydrostaticassembly.

In another aspect, a method for operating a hydromechanical variabletransmission is provided that comprises asynchronously shifting betweena first pair of forward drive ranges in the hydromechanical variabletransmission via operation of two clutches and a hydrostatic assemblywhile maintaining a uni-directional power flow through thehydromechanical variable transmission; wherein asynchronously shiftingbetween the first pair of forward drive ranges includes inverting aspeed of the hydrostatic assembly via controlling the hydrostaticassembly based on a motor speed set-point. The method may furtherinclude, in one example, synchronously shifting between a second pair ofdrive ranges at a hydrostatic ratio inflection point.

In any of the aspects or combinations of the aspects, the second pair ofdrive ranges may include reverse drive ranges and/or forward driveranges.

In any of the aspects or combinations of the aspects, the first pair ofdrive ranges may be forward drive ranges.

In any of the aspects or combinations of the aspects, in the swivelingphase the hydrostatic assembly may be speed controlled such that thevariable displacement hydraulic pump is controlled based on a speedset-point of a hydraulic motor in the hydrostatic assembly.

In any of the aspects or combinations of the aspects, the plurality ofphases may include an engagement phase that is subsequent to theswiveling phase and during the engagement phase the hydrostatic assemblyis torque controlled such that the variable displacement hydraulic pumpis controlled based on a torque set-point of the hydraulic motor.

In any of the aspects or combinations of the aspects, during theengagement phase, a first clutch in the two clutches may be controlledbased on a torque set-point and a second clutch in the two clutches isdisengaged.

In any of the aspects or combinations of the aspects, asynchronouslyshifting between the first pair of drive ranges may include, during theswiveling phase, controlling the hydrostatic assembly via a rate limitedmotor set-point and wherein the rate limited motor set-point isdetermined based upon an error calculated based on a motor speedset-point and a motor speed target.

In any of the aspects or combinations of the aspects, asynchronouslyshifting between the first pair of drive ranges may includetransitioning from the swiveling phase to an engagement phase andwherein the transition from the swiveling phase to the engagement phaseis initiated in response to the rate limited motor set-point reaching amotor speed target.

In any of the aspects or combinations of the aspects, asynchronouslyshifting between the first pair of drive ranges may include, during atorque control phase, synchronously engaging a first clutch two clutcheswhile disengaging a second clutch in two clutches while maintaining aconstant output torque of the transmission system.

In any of the aspects or combinations of the aspects, asynchronouslyshifting between the first pair of drive ranges may include a swivelingphase where the hydrostatic assembly is controlled to follow a motorspeed set-point and invert the speed of the hydrostatic assembly.

In any of the aspects or combinations of the aspects, the controller mayfurther comprise instructions that when executed, during the swivelingphase, cause the controller to rate limit the motor speed set-pointbased on an error between the motor speed set-point and a motor speedtarget.

In any of the aspects or combinations of the aspects, asynchronouslyshifting between the first pair of drive ranges may include a torquecontrol phase, prior to the swiveling phase, wherein the hydrostaticassembly is controlled to follow a motor torque set-point.

In any of the aspects or combinations of the aspects, the controller mayfurther comprise instructions that when executed, during the torquecontrol phase, cause the controller to engage a first clutch in the twoclutches while disengaging a second clutch while maintaining a constantoutput torque in the transmission system.

In any of the aspects or combinations of the aspects, the two clutchesmay be forward drive clutches and one of the two clutches may bepositioned coaxial to a reverse drive clutch.

In any of the aspects or combinations of the aspects, the two clutchesmay be wet friction clutches.

In any of the aspects or combinations of the aspects, asynchronouslyshifting between the first pair of forward drive ranges may includesubsequent to inverting the speed of the hydrostatic assembly.

In any of the aspects or combinations of the aspects, the transmissionsystem may be designed with at least two reverse drive ranges and atleast three forward drive ranges.

In any of the aspects or combinations of the aspects, the one or moreclutches may be friction clutches.

In any of the aspects or combinations of the aspects, the multi-speedgearbox may be designed to powershift between at least two of the driveranges.

In any of the aspects or combinations of the aspects, a sun gear in theplanetary gearset may be coupled to the hydraulic motor.

In any of the aspects or combinations of the aspects, a ring gear in theplanetary gearset may be coupled to the multi-speed gearbox.

In any of the aspects or combinations of the aspects, a carrier in theplanetary gearset may be coupled to the output shaft.

In any of the aspects or combinations of the aspects, the planetarygearset may be a simple planetary gearset.

In any of the aspects or combinations of the aspects, two clutches inthe multi-speed gearbox may be positioned coaxial to one another.

In any of the aspects or combinations of the aspects, the transmissionsystem may be an infinitely variable transmission.

In any of the aspects or combinations of the aspects, the prime movermay be an internal combustion engine.

In any of the aspects or combinations of the aspects, the system mayfurther comprise one or more mechanical power-take offs (PTOs) coupledto one or more of the variable displacement hydraulic pump and a clutchin the multi-speed gearbox.

In any of the aspects or combinations of the aspects, the planetarygearset may include: a sun gear coupled to the variable displacementhydraulic motor; a ring gear coupled to the multi-speed gearbox; and acarrier coupled to the output shaft.

In any of the aspects or combinations of the aspects, thehydromechanical variable transmission may be designed with at least tworeverse drive ranges and at least three forward drive ranges; and themulti-speed gearbox may be designed to powershift between at least twoof the drive ranges.

In any of the aspects or combinations of the aspects, two of theplurality of friction clutches may be positioned coaxial to one anotherand the other clutches in the plurality of friction clutches are spacedaway from the two coaxial friction clutches.

In any of the aspects or combinations of the aspects, the plurality offriction clutches may be controlled via a plurality of hydraulicpistons.

In any of the aspects or combinations of the aspects, the plurality offriction clutches may be coupled to the planetary gearset via differentmechanical gains.

In any of the aspects or combinations of the aspects, the gear in theplanetary gearset may be a ring gear.

In any of the aspects or combinations of the aspects, the transmissionmay further comprise a charging pump and a mechanical power take-off(PTO) coupled to the variable displacement hydraulic pump.

In another representation, a hydromechanical variable transmission isprovided that includes a gearbox with an asymmetric number of forwardand rear friction clutches and a hydrostatic unit coupled in parallelvia a planetary assembly and a controller configured to shift betweentwo drive ranges via inversion of a hydraulic ratio of a hydrostaticunit.

In another representation, a method for operation of a hydromechanicalvariable transmission is provided, that includes during a first shiftevent swiveling a hydraulic pump in a hydraulic unit to revert the speedof a hydraulic motor to synchronize an incoming clutch with an outgoingclutch and during a second shift event performing a torque hand-offbetween a pair of clutches while a hydraulic ratio of the hydraulic unitis maintained substantially constant.

While various embodiments have been described above, it should beunderstood that they have been presented by way of example, and notlimitation. It will be apparent to persons skilled in the relevant artsthat the disclosed subject matter may be embodied in other specificforms without departing from the spirit of the subject matter. Theembodiments described above are therefore to be considered in allrespects as illustrative, not restrictive.

Note that the example control and estimation routines included hereincan be used with various powertrain and/or vehicle systemconfigurations. The control methods and routines disclosed herein may bestored as executable instructions in non-transitory memory and may becarried out by the control system including the controller incombination with the various sensors, actuators, and other transmissionand/or vehicle hardware. Further, portions of the methods may bephysical actions taken in the real world to change a state of a device.The specific routines described herein may represent one or more of anynumber of processing strategies such as event-driven, interrupt-driven,multi-tasking, multi-threading, and the like. As such, various actions,operations, and/or functions illustrated may be performed in thesequence illustrated, in parallel, or in some cases omitted. Likewise,the order of processing is not necessarily required to achieve thefeatures and advantages of the example examples described herein, but isprovided for ease of illustration and description. One or more of theillustrated actions, operations and/or functions may be repeatedlyperformed depending on the particular strategy being used. Further, thedescribed actions, operations and/or functions may graphically representcode to be programmed into non-transitory memory of the computerreadable storage medium in the vehicle and/or transmission controlsystem, where the described actions are carried out by executing theinstructions in a system including the various hardware components incombination with the electronic controller. One or more of the methodsteps described herein may be omitted if desired.

It will be appreciated that the configurations and routines disclosedherein are exemplary in nature, and that these specific examples are notto be considered in a limiting sense, because numerous variations arepossible. For example, the above technology can be applied topowertrains that include different types of propulsion sources includingdifferent types of electric machines, internal combustion engines,and/or transmissions. The subject matter of the present disclosureincludes all novel and non-obvious combinations and sub-combinations ofthe various systems and configurations, and other features, functions,and/or properties disclosed herein.

The following claims particularly point out certain combinations andsub-combinations regarded as novel and non-obvious. These claims mayrefer to “an” element or “a first” element or the equivalent thereof.Such claims should be understood to include incorporation of one or moresuch elements, neither requiring nor excluding two or more suchelements. Other combinations and sub-combinations of the disclosedfeatures, functions, elements, and/or properties may be claimed throughamendment of the present claims or through presentation of new claims inthis or a related application. Such claims, whether broader, narrower,equal, or different in scope to the original claims, also are regardedas included within the subject matter of the present disclosure.

As used herein, the terms “substantially” may be construed to mean plusor minus three percent of the range, unless otherwise specified.

The invention claimed is:
 1. A method for operating a transmissionsystem, comprising: asynchronously shifting between a first pair ofdrive ranges in the transmission system via operation of two clutchesand a variable displacement hydraulic pump in a hydrostatic assembly;wherein asynchronously shifting between the first pair of drive rangesincludes a plurality of phases that include a swiveling phase where aspeed of the hydrostatic assembly is inverted; and wherein in theswiveling phase the hydrostatic assembly is speed controlled such thatthe variable displacement hydraulic pump is controlled based on a speedset-point of a hydraulic motor in the hydrostatic assembly.
 2. Themethod of claim 1, further comprising synchronously shifting between asecond pair of drive ranges.
 3. The method of claim 2, wherein thesecond pair of drive ranges include reverse drive ranges and/or forwarddrive ranges.
 4. The method of claim 1, wherein the first pair of driveranges are forward drive ranges.
 5. The method of claim 1, wherein theplurality of phases include an engagement phase that is subsequent tothe swiveling phase and during the engagement phase the hydrostaticassembly is torque controlled such that the variable displacementhydraulic pump is controlled based on a torque set-point of thehydraulic motor.
 6. The method of claim 5, wherein, during theengagement phase, a first clutch in the two clutches is controlled basedon a torque set-point and a second clutch in the two clutches isdisengaged.
 7. The method of claim 1, wherein asynchronously shiftingbetween the first pair of drive ranges includes, during the swivelingphase, controlling the hydrostatic assembly via a rate limited motorset-point and wherein the rate limited motor set-point is determinedbased upon an error calculated based on a motor speed set-point and amotor speed target.
 8. The method of claim 7, wherein asynchronouslyshifting between the first pair of drive ranges includes transitioningfrom the swiveling phase to an engagement phase and wherein thetransition from the swiveling phase to the engagement phase is initiatedin response to the rate limited motor set-point reaching the motor speedtarget.
 9. The method of claim 1, wherein asynchronously shiftingbetween the first pair of drive ranges includes, during a torque controlphase, synchronously engaging a first clutch in the two clutches whiledisengaging a second clutch in the two clutches while maintaining aconstant output torque of the transmission system.
 10. A transmissionsystem, comprising: a hydrostatic assembly including a hydraulic pumpand a hydraulic motor; a planetary gearset coupled to a gearbox, thehydrostatic assembly, and an output shaft via separate gears and/orshafts; a controller including instructions that when executed during, ashifting event, cause the controller to: asynchronously shift between afirst pair of drive ranges via operation of two clutches in the gearboxand the hydrostatic assembly; wherein asynchronously shifting betweenthe first pair of drive ranges includes a swiveling phase where thehydrostatic assembly is controlled to follow a motor speed set-point andinvert a speed of the hydrostatic assembly.
 11. The transmission systemof claim 10, wherein the controller further comprises instructions thatwhen executed, during the swiveling phase, cause the controller to ratelimit the motor speed set-point based on an error between the motorspeed set-point and a motor speed target.
 12. The transmission system ofclaim 10, wherein asynchronously shifting between the first pair ofdrive ranges includes a torque control phase, prior to the swivelingphase, wherein the hydrostatic assembly is controlled to follow a motortorque set-point.
 13. The transmission system of claim 12, wherein thecontroller further comprises instructions that when executed, during thetorque control phase, cause the controller to engage a first clutch inthe two clutches while disengaging a second clutch while maintaining aconstant output torque in the transmission system.
 14. The transmissionsystem of claim 10, wherein the two clutches are wet friction clutches.15. The transmission system of claim 10, wherein the two clutches areforward drive clutches and one of the two clutches is positioned coaxialto a reverse drive clutch.
 16. A method for operating a hydromechanicalvariable transmission, comprising: asynchronously shifting between afirst pair of forward drive ranges in the hydromechanical variabletransmission via operation of two clutches and a hydrostatic assemblywhile maintaining a uni-directional power flow through thehydromechanical variable transmission; wherein asynchronously shiftingbetween the first pair of forward drive ranges includes inverting aspeed of the hydrostatic assembly via controlling the hydrostaticassembly based on a motor speed set-point.
 17. The method of claim 16,further comprising synchronously shifting between a second pair of driveranges at a hydrostatic ratio inflection point.
 18. The method of claim16, wherein asynchronously shifting between the first pair of forwarddrive ranges includes subsequent to inverting the speed of thehydrostatic assembly.